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Evaluation of Sugar Cane Harvester and Cutter

Received: 26 April 2023     Accepted: 27 May 2023     Published: 9 June 2023
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Abstract

Sugarcane is widely cultivated in sub-Saharan Africa (SSA), particularly in Ethiopia. According to Central Statistics Agency (CSA) of Ethiopia, 1,090,575 households cultivated sugarcane in about 29,536.49 hectares of land and 13,470,350.06 productions in quintals and in Oromia region 324,526.00 households grew sugarcane and 3,162,239.03 productions in quintals. Sugarcane harvesting is a process of cutting and detaching of matured sugarcane from the field. Manual harvesting causes fatigue due to excessive stress on the joints and muscles and are exposed to harmful pests from plantations, creating safety concerns. Harvesting by machine makes green sugarcane harvesting possible, which reduces Green House Gas emissions from pre-harvest burning necessitated by manual harvesting. Result analysis indicate that the cutting capacity of sugar cane cuter machine was significantly affected by engine motor speed, sugarcane feed rate. The thoroughgoing cutting capacity of 1200.7 (stoke/h) was noted when the machine motor speed was 400 rpm and the feed amount of 3 (stoke/min). The thoroughgoing cutting effectiveness of 99.48% was recorded when the machine was worked at speed of 400 rpm and at feed amount of 2 (stoke/min). Gas ingesting of the cutting machine amplified with in increment of machine speeds and surge with increments of feed rates (from 100.33 to 124.33 ml/stoke with engine speed of 300 and 400 rpm and the feeding rate of 1, 2 and 3 stoke/min). Rise in the engine swiftness resulted in declined cutting efficiency. This could be due to the very fact that at higher engine speed the energy imparted to the sugarcane was high and hence causing disturbance for harmonic motion which leads to decline cutting uniformity. Thoroughgoing cutting uniformity 99.99% was observed when the machine was operated at engine speed of 300 rpm and at feed rate of 1 (stoke/min). The average cut height (mm) remains on ground, Forward speed (km/hr), Actual width of cut (mm), Theoretical field capacity (ha/hr), Actual field capacity (ha/hr) and Field efficiency (%) were 50.75, 2.18, 600,1.31, 0.69 and 52.67 respectively.

Published in Engineering and Applied Sciences (Volume 8, Issue 2)
DOI 10.11648/j.eas.20230802.12
Page(s) 31-35
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2023. Published by Science Publishing Group

Keywords

Harvesting, Sugar Cane, Development, Evaluation

References
[1] Central Statistics Agency (CSA). (2017). Agricultural sample survey: Area and production: private peasant holdings. Ethiopia: Statistical Bulletin.
[2] FAO. (2013). Sugarcane production in the world: 1950-2011. Food and Agriculture Organization of the United Nations Statistical Database. Retrieved from http://faostat.fao.org/site/567/DesktopDefault.aspx?PageID=567#ancor.
[3] Carvalho, P. N. de. (2012). ELLA policy brief. From manual to mechanical harvesting: Reducing environmental impacts and increasing cogeneration potential. Lima, Peru: Evidence and Lessons from Latin America (ELLA).
[4] Clementson, C., & Hansen, A. (2008). Pilot study of manual sugarcane harvesting using biomechanical analysis. J. Agric. Safety and Health, 14 (3), 309-320.
[5] DIISRTE. (2011). History of Aussie innovation. Canberra, Australia: Dept. Industry, Innovation, Science, Research and Tertiary Education Website Archive.
[6] Karengula Gopi, Jinukala Srinivas, Nenavath Manikyam, Ramineni Harsha Nag, Durgam Maheshwar, Bestha Anjaneyulu and Ch. Sravan Kumar. 2018. Performance Evaluation of Mechanical and Manual Harvesting of Sugarcane. Int. J. Curr. Microbiol. App. Sci. 7 (02): 3779- 3788. doi: https://doi.org/10.20546/ijcmas.2018.702.447
[7] José Manoel Ferreira de Lima Cruz, Edna Ursulino Alves, Otília Ricardo de Farias, Paulo Costa Araújo and Ademar Pereira de Oliveira; JEAI, 34 (2): 1-8, 2019; Article no. JEAI. 48231.
[8] Zenebe Mengiste, Cherinet Gosaye and Abraha Hailu. Evaluation and determination of farm machinery field capacity and work rate at Tendaho Sugar Factory. African Journal of Agricultural Science and Technology (AJAST). Vol. 4, Issue 1, pp. 574-579. January, 2016.
[9] Siddaling S, B. S. Ravaikiran. Design and Fabrication of Small-Scale Sugarcane Harvesting Machine. International Journal of Engineering Research and General Science Volume 3, Issue 4, July-August, 2015.
[10] Adarsh J Jain, Shashank Karne, Srinivas Ratod L, Vinay N Thotad and Kiran P. Design and Fabrication of Small-Scale Sugarcane Harvesting Machine. Int. J. Mech. Eng. & Rob. Res. 2013.
[11] Kennedy, E. and Cogill, B. (1988): The commercialization of agriculture and household-level food security: The case of south western Kenya. World Development, 16 (9), 1075–1081. https://doi.org/10.1016/0305-750X(88)90110-6
[12] Refaay, and El_Sayed A. S. 2016. Developing a hammer mill for grinding seashells. Journal of Soil Science and Agricultural Engineering. Mansoura University, Egypt. Vol. 7 pp: 801 – 808.
[13] Terry, A. and Ryder, M. (2007): Improving food security in Swazi- land: the transition from subsistence to communally managed cash cropping. Natural Resources Forum, 31 (4), 263 272. https://doi.org/10.1111/j.14778947.2007.00161.x
[14] Mwavu, N., Kalema, K., Bateganya, F., Byakagaba, B., Waiswa, D., Enuru, T. and Mbogga, S. (2018): Expansion of Commercial Sugarcane Cultivation among Smallholder Farmers in Uganda: Implications for Household Food Security. Land, 7 (2), 1-15. https//doi.org/ 10.3390/land7020073
[15] Hughes, R., Acosta, R., and Lochhead, J. (2016): Large-Scale Sugarcane Production in El Salvador. Voices, El Salvador.
[16] Amrouk, M., Rakotoarisoa, A. and Chang, A. (2013): Structural changes in the sugar market and implications for sugarcane smallholders in developing countries: A case study for Ethiopia and Tanzania. FAO commodity and trade policy research work-ing paper No. 37. Rome, Italy.
[17] Yadav R. N. S., Sharma, M. P., Kamthe, S. D., Tajuddin, A., Sandeep Yadav and Raj Kumar Tejra. 2002. "Performance evaluation of sugarcane chopper harvester", Sugar Tech 4.3-4: 117-122.
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    Gizachew Tefera. (2023). Evaluation of Sugar Cane Harvester and Cutter. Engineering and Applied Sciences, 8(2), 31-35. https://doi.org/10.11648/j.eas.20230802.12

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    Gizachew Tefera. Evaluation of Sugar Cane Harvester and Cutter. Eng. Appl. Sci. 2023, 8(2), 31-35. doi: 10.11648/j.eas.20230802.12

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    AMA Style

    Gizachew Tefera. Evaluation of Sugar Cane Harvester and Cutter. Eng Appl Sci. 2023;8(2):31-35. doi: 10.11648/j.eas.20230802.12

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  • @article{10.11648/j.eas.20230802.12,
      author = {Gizachew Tefera},
      title = {Evaluation of Sugar Cane Harvester and Cutter},
      journal = {Engineering and Applied Sciences},
      volume = {8},
      number = {2},
      pages = {31-35},
      doi = {10.11648/j.eas.20230802.12},
      url = {https://doi.org/10.11648/j.eas.20230802.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.eas.20230802.12},
      abstract = {Sugarcane is widely cultivated in sub-Saharan Africa (SSA), particularly in Ethiopia. According to Central Statistics Agency (CSA) of Ethiopia, 1,090,575 households cultivated sugarcane in about 29,536.49 hectares of land and 13,470,350.06 productions in quintals and in Oromia region 324,526.00 households grew sugarcane and 3,162,239.03 productions in quintals. Sugarcane harvesting is a process of cutting and detaching of matured sugarcane from the field. Manual harvesting causes fatigue due to excessive stress on the joints and muscles and are exposed to harmful pests from plantations, creating safety concerns. Harvesting by machine makes green sugarcane harvesting possible, which reduces Green House Gas emissions from pre-harvest burning necessitated by manual harvesting. Result analysis indicate that the cutting capacity of sugar cane cuter machine was significantly affected by engine motor speed, sugarcane feed rate. The thoroughgoing cutting capacity of 1200.7 (stoke/h) was noted when the machine motor speed was 400 rpm and the feed amount of 3 (stoke/min). The thoroughgoing cutting effectiveness of 99.48% was recorded when the machine was worked at speed of 400 rpm and at feed amount of 2 (stoke/min). Gas ingesting of the cutting machine amplified with in increment of machine speeds and surge with increments of feed rates (from 100.33 to 124.33 ml/stoke with engine speed of 300 and 400 rpm and the feeding rate of 1, 2 and 3 stoke/min). Rise in the engine swiftness resulted in declined cutting efficiency. This could be due to the very fact that at higher engine speed the energy imparted to the sugarcane was high and hence causing disturbance for harmonic motion which leads to decline cutting uniformity. Thoroughgoing cutting uniformity 99.99% was observed when the machine was operated at engine speed of 300 rpm and at feed rate of 1 (stoke/min). The average cut height (mm) remains on ground, Forward speed (km/hr), Actual width of cut (mm), Theoretical field capacity (ha/hr), Actual field capacity (ha/hr) and Field efficiency (%) were 50.75, 2.18, 600,1.31, 0.69 and 52.67 respectively.},
     year = {2023}
    }
    

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  • TY  - JOUR
    T1  - Evaluation of Sugar Cane Harvester and Cutter
    AU  - Gizachew Tefera
    Y1  - 2023/06/09
    PY  - 2023
    N1  - https://doi.org/10.11648/j.eas.20230802.12
    DO  - 10.11648/j.eas.20230802.12
    T2  - Engineering and Applied Sciences
    JF  - Engineering and Applied Sciences
    JO  - Engineering and Applied Sciences
    SP  - 31
    EP  - 35
    PB  - Science Publishing Group
    SN  - 2575-1468
    UR  - https://doi.org/10.11648/j.eas.20230802.12
    AB  - Sugarcane is widely cultivated in sub-Saharan Africa (SSA), particularly in Ethiopia. According to Central Statistics Agency (CSA) of Ethiopia, 1,090,575 households cultivated sugarcane in about 29,536.49 hectares of land and 13,470,350.06 productions in quintals and in Oromia region 324,526.00 households grew sugarcane and 3,162,239.03 productions in quintals. Sugarcane harvesting is a process of cutting and detaching of matured sugarcane from the field. Manual harvesting causes fatigue due to excessive stress on the joints and muscles and are exposed to harmful pests from plantations, creating safety concerns. Harvesting by machine makes green sugarcane harvesting possible, which reduces Green House Gas emissions from pre-harvest burning necessitated by manual harvesting. Result analysis indicate that the cutting capacity of sugar cane cuter machine was significantly affected by engine motor speed, sugarcane feed rate. The thoroughgoing cutting capacity of 1200.7 (stoke/h) was noted when the machine motor speed was 400 rpm and the feed amount of 3 (stoke/min). The thoroughgoing cutting effectiveness of 99.48% was recorded when the machine was worked at speed of 400 rpm and at feed amount of 2 (stoke/min). Gas ingesting of the cutting machine amplified with in increment of machine speeds and surge with increments of feed rates (from 100.33 to 124.33 ml/stoke with engine speed of 300 and 400 rpm and the feeding rate of 1, 2 and 3 stoke/min). Rise in the engine swiftness resulted in declined cutting efficiency. This could be due to the very fact that at higher engine speed the energy imparted to the sugarcane was high and hence causing disturbance for harmonic motion which leads to decline cutting uniformity. Thoroughgoing cutting uniformity 99.99% was observed when the machine was operated at engine speed of 300 rpm and at feed rate of 1 (stoke/min). The average cut height (mm) remains on ground, Forward speed (km/hr), Actual width of cut (mm), Theoretical field capacity (ha/hr), Actual field capacity (ha/hr) and Field efficiency (%) were 50.75, 2.18, 600,1.31, 0.69 and 52.67 respectively.
    VL  - 8
    IS  - 2
    ER  - 

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Author Information
  • Oromia Agricultural Research Institute, Bako Agricultural Engineering Research Center, West Shoa, Bako, Ethiopia

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